Job Summary
The primary goal is to synchronize production schedules with demand while relentlessly driving out waste. You will be responsible for ensuring that products are delivered on time and at the lowest possible cost, without sacrificing quality. You aren’t just managing the status quo; you are redesigning the how of the work.
Job Description
1. Operational Excellence (OpEx) & Continuous Improvement
- Lean Transformation: Identify and eliminate the 8 Wastes (DOWNTIME) across the value stream.
- Process Engineering: Facilitate Kaizen events and Gemba walks to optimize workflows and reduce cycle times.
- Standard Work: Develop and implement standard operating procedures (SOPs) to ensure consistency and scalability.
- Root Cause Analysis: Lead 5-Why or Fishbone investigations when production targets are missed to prevent recurrence.
2. Production Control & Planning
- Master Scheduling: Translate sales forecasts into actionable production plans, balancing machine capacity and labor availability.
- Inventory Management: Oversee Raw Material, WIP (Work-in-Process), and Finished Goods levels to optimize cash flow and minimize stockouts.
- Shop Floor Control: Monitor real-time production progress and pivot schedules rapidly when equipment breakdowns or supply chain delays occur.
- Material Requirements Planning (MRP): Maintain data integrity within ERP/MRP systems to ensure accurate procurement and lead times.
3. Performance Analytics (KPIs)
- Track and report on critical metrics: OEE (Overall Equipment Effectiveness), OTIF (On-Time In-Full), Yield, and Labor Productivity.
- Design and manage visual management boards (Dashboards) to communicate performance to the shop floor.
Profile Description
- Certifications Six Sigma Green/Black Belt, Lean Manufacturing, or APICS (CPIM/CSCP) preferred.
- Technical Proficiency in ERP systems and advanced Excel.
- Methodologies Deep knowledge of 5S, Kanban, Kaizen, VSM (Value Stream Mapping), and Just-in-Time (JIT).
- Soft Skills High "Change management" EQ; ability to influence veteran floor workers and executive leadership alike.
About Company
Our client is a fast-growing Indian eyewear retail brand founded in Chennai, with a strong presence across major cities. Known for offering stylish, high-quality eyewear at accessible prices, the company blends fashion, precision products, and personalized customer experience. With a focus on innovation and customer trust, it continues to redefine the eyewear retail journey in India.
